Lamination Automation

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Online Automatic Cutting Machine

A fully automatic laminate splitting equipment:in the multi-layer lamination process of circuit boards (PCB), multi-panel lamination is often used to increase production.

Product Description

Usage

A fully automatic laminate splitting equipment:in the multi-layer lamination process of circuit boards (PCB), multi-panel lamination is often used to increase production.After lamination, multi-panel boards need to be split: this machine can effectively replace Manual operation, through the algorithm of the imaging system, automatic edge detection, identification of the center line of the product panel, automatic disassembly through the central control system, automatic cutting and recycling of side materials, effectively improving productivity, optional air cooling system, the laminated board (PCB ) The effect of natural cooling to room temperature is more in line with post-processing operations.

 

Online Automatic Cutting Machine

 

Characteristics

Reduce manufacturing costs: the automatic production cycle is short, the splitting speed is fast, and the splitting efficiency is greatly improved. At the same time, the splitting machine can run continuously, which can greatly reduce the manufacturing cost under the condition of mass production;

Improving production efficiency: The high-speed and the high-pixel imaging system can realize automatic positioning and cutting processing, and can realize continuous production with low failure rate,short production preparation time and high production efficiency;

Improve product yield:According to the requirements of programming design, complete the operation with high precision, effectively avoid the influence of human subjective factors,make the product quality consistent after operation, and reduce the failure rate and loss of products;

Improve the recovery rate of copper trim :the design of the copper trim recovery system realizes the cutting and recycling of pure copper trim, realizes the recycling of waste with high added value,turns waste into treasure,and reduces the production cost of enterprises.

 

Technological Process

Hydraulic lifting upper plate: high rigidity and large load hydraulic lit,compared win the traditional cantilever screw lifting,the structure is simple and reliable,and the load capacity is larger,and it can also be directly connected with the return line to realize online plate separation;

Imaging and mechanical positioning: high-speed high-pixel imaging system is used to complete product imaging processing, calculate the position of the sub-board and the cutting edge of the copper foil edge, drive the high-precision mechanical module (XYZR four-axis positioning), position and move to specified location;

Automatic storage of kraft paper in the compartment: automatic storage of kraft paper, designed under the conveying platform, with exquisite structure and reasonable use of space;

Trajectory slitting: High-speed dual-module design, based on the product edge line analyzed by the algorithm, planning the trajectory of the high-speed slitting knife to achieve high-speed and accurate slitting of products and side materials;

Temporary storage and collection of cold plates: double cold plate & material receiving system design, the sun-tumed plate stays in the air for a longer time, to achieve a better cold plate effect; at the same time, it can realize the function of mixing and splitting plates.

 

Technical Parameter

Project

Specification

Remark

Equipment size(L*W*H)

9800*2000*2000mm

Standard 45*51 press

7500*2000*2000mm

Standard 33*45 press

Size(sheet)

1350*1400mm

Standard 45*51 press

860*1350mm

Standard 33*45 press

Size(pnl)

Min:350*350 max:740*630

Small board size after disassembly

Category

Support 1 shell 2/3/4/5/6

Support product jigsaw puzzle

Plate thickness

0.3-3.5mm

0.15-4.0mm

Copper thickness

1/3~4oz

 

Productivity

Sheet/20sec

Standard 45*51 press

Copper edge recovery rate

Edge <5mm

Based on the maximum glue flow

Cold plate method(optional)

Air cooling

Sun flap

Receiving method

Horizontal receiving

Double receiver

 

About us

Guangdong Zhengye Technology Co., Ltd.(Stock Code:300410) is a high and new-tech enterprise and is engaged in researching & developing, producing, selling and after-sale services of intelligent equipment, high-end materials. It was founded in 1997 with a registered fund of 60 million RMB.

The company since its foundation, with the concept of "honesty, hard work, innovation, caring" and the purpose to "meet customer’s satisfaction ", it has built and improved its business-oriented, market-oriented and production-research combined technological innovation system. At the same time, it has successfully established many R & D platforms such as Guangdong Ministry of Education production-research combined demonstration base, Guangdong precision instrument R&D center and Guangdong Enterprise technology centers, etc.

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